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Unlocking the Full Potential of AI in the Process Industry

How do we move from promising AI pilots to true, system-wide implementation in the process industry?

That central question guided the recent ISPT (Institute for Sustainable Process Technology) event, “AI in the Process Industry,” hosted at Wageningen University & Research. During this event, industry leaders, researchers, and innovators explored how artificial intelligence can move beyond experimentation and become an integrated driver of transformation across the entire value chain.

Frans Beckers represented Cirmar in the discussion, contributing to a conversation that focused not on the hype around AI—but on how to make it work in real industrial environments.

From Innovation to Acceleration: The Clap Skate Analogy

One analogy resonated strongly throughout the event: the introduction of the clap skate in speed skating.

The clap skate didn’t change the essence of the sport. It didn’t alter the rules or the athletes’ ambition. What it did was increase the efficiency of every movement. By allowing skaters to extend their stride more effectively, it unlocked speed that was already within reach—but previously unattainable.

AI has a similar role in the process industry.

It does not replace fundamental production principles. It does not reinvent chemistry, materials science, or engineering. Instead, it increases the efficiency, clarity, and speed of how we work with data, materials, and processes.

AI accelerates:

  • Access to critical information
  • Definition and characterization of material properties
  • Identification of optimization opportunities
  • Knowledge sharing across departments and supply chains

And perhaps most importantly, AI enhances the value of structured, standardized data—particularly when captured and enriched through Digital Product Passports (DPPs).

AI’s Real Value: Connecting Product, Process, and Data

In the process industry, complexity is the norm. Materials pass through multiple transformation stages. Data is generated at every step. Yet much of this data remains fragmented, siloed, or underutilized.

AI becomes powerful when it connects these elements into a coherent system.

When product data, process data, and use cycle information are structured and validated, AI can:

  • Detect patterns invisible to the human eye
  • Predict performance and material behavior
  • Optimize process parameters in real time
  • Improve traceability and compliance
  • Support circularity and sustainability goals

Digital Product Passports play a crucial role in this transformation. By structuring and standardizing information across the chain, they provide the high-quality, interoperable data foundation that AI needs to deliver real value.

Without reliable, contextualized data, AI remains an isolated tool. With it, AI becomes a system-level accelerator.

The “Training Effect”: AI as a Long-Term Program

During the event, Jeroen Jansen (Radboud University) introduced a powerful concept: the “training effect.”

AI implementation is not a one-off project. It resembles athletic training. Each improvement builds on the previous one. Each validated dataset, each refined model, and each improved workflow strengthens the system as a whole.

This perspective shifts the conversation from short-term pilots to long-term capability building.

To unlock AI’s full potential, organizations must:

  • Move from experimentation to execution
  • Invest strategically in validated and standardized data
  • Train employees across all levels
  • Align AI initiatives with business strategy
  • Build cross-functional collaboration between product, process, and IT teams

AI maturity is cumulative. Every step forward increases future potential. But this requires commitment, patience, and organizational alignment.

A Mindset Shift Across the Organization

One of the clearest conclusions from the discussions was this: AI only delivers value when people truly understand what they are working with.

That understanding applies to:

  • The quality and limitations of data
  • The assumptions behind models
  • The implications of AI-driven decisions
  • The operational context in which systems function

Technology alone is not enough. A mindset shift is required—from isolated pilots to integrated systems thinking.

This includes:

  • Leadership that sees AI as a strategic capability, not a side project
  • Data governance that ensures trust and reliability
  • Training programs that empower employees to work confidently with AI tools
  • Collaboration across the supply chain

When AI becomes embedded in everyday workflows, it stops being “innovation” and becomes infrastructure.

AI as the Accelerator of Sustainable Transitions

The process industry is facing urgent transitions: decarbonization, circularity, compliance with evolving regulations, and increasing transparency requirements.

AI can significantly accelerate these transitions by:

  • Improving material efficiency
  • Reducing waste and energy consumption
  • Enabling lifecycle-based decision-making
  • Supporting the implementation of Digital Product Passports
  • Strengthening data transparency across ecosystems

Just like the clap skate unlocked hidden speed in speed skating, AI can unlock latent efficiency, sustainability, and resilience in the process industry.

But only if we build it together—thoughtfully and at scale.

Building the Future Together

At Cirmar, we believe AI can be the clap skate of the process industry: a tool that enhances what already exists, enabling smarter decisions, better collaboration, and faster progress toward essential transitions.

This requires:

  • Shared standards
  • Interoperable data
  • Cross-sector collaboration
  • Long-term commitment

The ISPT event made one thing clear: the opportunity is real, but so is the responsibility.

We look forward to continuing this journey in collaboration with industry partners, researchers, and innovators.

Many thanks to Marta Konopinska, Eric van Sprang, Jeroen Jansen, all participants, and Wageningen University & Research for hosting this valuable and forward-looking event.

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